1999-2004 Big Dog Motorcycles OEM Factory Repair Shop Manual - ALL MODELS

Description

This is a new Big Dog Motorcycles 1999-2004 Factory Repair Manual. This is the tech manual that was issued to all the Authorized Big Dog Dealerships in 2004 for full service and warranty for all 1999-2004 Models and contains over 200 pages of information. The manual is a universal repair manual (meaning it covers all models in each year range).
The manual covers the following information:
Trouble shooting
Torque specs
Assembly & disassembly procedures
Component break downs
Engine
Transmission
Clutch & Primary Drive
Exhaust
Electrical (full color wiring diagrams for each year)
Ignition system
Chassis & suspension
Brakes
Big Dog Motorcycles was established in 1994 and we are excited to be a solid company in the industry today with almost 35,000 of our bikes still traveling the roads all over the world. We have continued to improve part reliability and part support for past models by replacing obsolete tooling and implementing updated electrical systems and components for support on older Big Dog Motorcycles in the field. We are the only genuine OEM manufacturer of Big Dog Motorcycles bikes and Big Dog Motorcycles parts. We are currently manufacturing new Big Dogs and new Big Dog Parts.
Call us for Genuine OEM Big Dog parts at 3162608039
Clymer Shop Repair Manual M430-4 Harley Davidson Electra Glide/Road King Classic
Product Details
Clymer repair manuals are written specifically for the do-it-yourselfer.
For routine maintenance or more extensive repairs involving engine and transmission disassembly, it has all the information you need.
Step-by-step procedures, detailed photography and extensive use of exploded views based on the complete disassembly of the machine.
Clymer Manuals are perfect for everyone, from the first-time user to the seasoned professional.
QUICK REFERENCE DATA
CHAPTER ONE / GENERAL INFORMATION
CHAPTER TWO / TROUBLESHOOTING
Engine management system diagnostic codes / Cruise control system diagnostic codes / Specifications
CHAPTER THREE / LUBRICATION, MAINTENANCE AND TUNE-UP
Maintenance schedule intervals / Periodic lubrication / Engine oil change / Transmission oil change / Periodic maintenance / Control cables / Tune-up / Idle speed adjustment / Specifications
CHAPTER FOUR / ENGINE
Removal installation / Rocker arms and pushrods / Cylinder head / Valves and components / Cylinder / Piston and rings / Pushrods / Valve lifters / Oil pump / Camshaft support plate / Crankcase and crankshaft / Break-in / Specifications
CHAPTER FIVE / CLUTCH AND PRIMARY DRIVE
Primary chaincase cover / Clutch shell, compensating sprocket and primary drive chain / Clutch shell, clutch hub and sprocket / Primary chain and guide / Compensating sprocket / Primary chaincase housing / Starter jackshaft / Clutch cable / Specifications
CHAPTER SIX / TRANSMISSION
Shifter assembly / External shift mechanism / Transmission top cover / Shift cam / Shift arm assembly / Shift forks / Transmission side door and transmission shaft / Transmission shafts / Main drive gear / Transmission clutch release cover assembly / Transmission drive sprocket / Transmission case / Oil pan / Specifications
CHAPTER SEVEN / FUEL, EXHAUST AND EMISSION CONTROL SYSTEMS
Air filter backplate / Carburetor operation / Carburetor / Intake manifold / Electronic fuel injection EFI / Depressurizing the fuel system / Induction module / Throttle and idle cables / Starting enrichment valve choke cable / Fuel tank console / Fuel tank / Fuel pump and fuel filter / Exhaust system / Evaporative emission control system / Specifications
CHAPTER EIGHT / ELECTRICAL SYSTEM
Battery / Charging system / Alternator / Voltage regulator / Ignition system / Starting system / Lighting system / Switches / Horn / Turn signal module / Speedometer speed sensor / Starter relay / Instruments / Sound , CD and intercom systems / Fuses / Circuit breaker /
WIRING DIAGRAMS
/ Specifications
CHAPTER NINE / WHEELS, HUBS AND TIRES
Front and rear hubs / Bearing end play check / Driven sprocket / Drive belt / Specifications
CHAPTER TEN / FRONT SUSPENSION AND STEERING
Handlebar / Front fork-non cartridge type / Front fork air pressure adjustment / Front fork-cartridge type / Steering head and stem / Steering head bearing race / Steering play / Specifications
CHAPTER ELEVEN / REAR SUSPENSION
Shock absorbers / Shock air pressure adjustment / Rear swing arm / Specifications
CHAPTER TWELVE / BRAKES
Brake pad replacement / Front and rear caliper / Front and rear master cylinder / Rear brake pedal / Brake hose and line / Brake disc / Bleeding the system / Rear brake pedal / Specifications
CHAPTER THIRTEEN / CRUISE CONTROL
System components and operation / Control cables / Cruise control module / Switches / Specifications
CHAPTER FOURTEEN / BODY
Seat / Front and rear fender / Windshield and headlight nacelle / Front fairing / Saddlebags and guards / Tour-pak / Footboards / Specifications
SUPPLEMENT / 2003-2005 MODEL SERVICE INFORMATION
INDEX
WIRING DIAGRAMS
NOTE: This manual is not exclusive to the model specified in this listing and contains information on a variety of makes and models.
Fit Guide
Model
Repair Manual
ISBN
9781599690162
Pages
720
Product Fitment
This item fits the following applications:
Harley Davidson FLHRCI Road King Classic 1999-2005
Harley Davidson FLHRS Road King Custom 2004-2005
Harley Davidson FLHRSI Road King Custom 2004-2005
Harley Davidson FLHT Electra Glide 1999-2005
Harley Davidson FLHT Electra Glide Standard 1999-2005
Harley Davidson FLHTC Electra Glide Classic 1999-2005
Harley Davidson FLHTCI Electra Glide Classic 1999-2005
Harley Davidson FLHTCUI Ultra Classic Electra Glide 1999-2005
Harley Davidson FLHTI Electra Glide Standard 1999-2005
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